Emerald

Unleash the power of Phased Array

Designed with industry leading phased array ultrasound testing (PAUT), total focusing method (TFM) imaging capabilities and time-of-flight-diffraction (TOFD), Emerald delivers fast performance and intelligent results. Featuring exceptional signal quality, it can achieve high amplification without signal distortion.

With real-time multi-TFM processing onboard and offline, combined with full matrix capture (FMC) and plane wave imaging (PWI) data acquisition features, the Emerald phased array system can produce faster and more detailed inspection results than ever before.

Intelligent features

• Full matrix capture (FMC) up to 128 elements
• Real-time high-speed multi-TFM onboard processing
• 64 channel code compliant PAUT
• Parallel firing and processing PA channels
• Time-of-flight-diffraction
• Multi-channel raw FMC encoded data saving
• High dynamic analog signal amplification range

Multiple firing modes for more detail: FMC or PWI can be used to acquire data.

Onboard real-time, multi-TFM processing for faster results: With an onboard processing capability of up to 1M+ points per TFM frame and up to eight simultaneous TFM reconstructions, Emerald offers the most versatile and powerful TFM imaging capability in its class. Onboard processing delivers faster and more efficient TFM reconstructions. Save data on an external device for later offline reconstruction.

Multi-channel raw FMC encoded data saving: Data recording up to 128-element apertures and two 64 element DMA (dual matrix array) probes.

Advanced focusing techniques: Sectorial total focusing (STF) combines the advantages of the industry accepted sectorial view presentation with the focusing capabilities of TFM. Live FMC or PWI data is reconstructed generating sectorial sweep with all angles focused in each point along the sound path. The summed A-scan signals are available for each angle, similar to PAUT.

Superior signal quality: With double stage analog amplification circuits and 16-bit resolution digitizing, Emerald can deliver high amplification without signal distortion.

Fast, industrial-grade data throughput: Emerald uses a high-speed five Gigabit per second ethernet link for data transfer with cables up to 100 meters (300 feet) long.

Compact, rugged & scalable: With an IP65 designed enclosure, Emerald can work in almost any industrial environment without external protection. Multiple instruments connected in parallel to the same UltraVision session offer almost limitless capability for complex inspection configurations.

Bipolar pulsers: Penetrate through thick components; bipolar pulsers can deliver up to 40% more acoustic energy for the same gain settings.

Two dedicated UT channels: Up to eight additional conventional channels or four TOFD pairs with the probe splitter module.

Want to see Emerald in action? Book a demo!

Driven by industrially proven UltraVision software

UltraVision is a complete PAUT and FMC/TFM inspection package that manages the entire inspection process including probe design (acoustic beam simulation), inspection technique development and validation, high-speed data acquisition, advanced data analysis and comprehensive reporting.

When working with FMC and PWI data, UltraVision offers the most complete set of reconstruction algorithms. Emerald enables access to an UltraVision advanced license when connected to a computer with UltraVision.

Integration and scalability made simpler

With high inspection data throughput and simplified integration, Emerald is built for the most challenging industrial applications.

Emerald’s I/O management is designed to simplify its integration in multi-instrument configurations. Encoder and critical I/O signals can be daisy chained between the instruments to simplify cabling requirements (no need for encoder splitters). Each Emerald unit can support up to three encoders, 12 inputs and nine outputs signals.

While each instrument can fire two parallel apertures up to 32 elements on any number of PAUT probes, one UltraVision session can connect multiple Emerald units simultaneously making Emerald and UltraVision the perfect solution package for complex, multi-probe high speed inspection requirements.

Probe splitter accessory for added flexibility

With a dedicated probe splitter module, Emerald can connect two 64-element probes simultaneously. The probe splitter module also gives access to eight additional conventional UT channels. It is available with IPEX and ZPAC connectors.

With high inspection data throughput, intelligent features and simplified integration, the Emerald phased array system can unleash inspection performance like never experienced before.

Other best-in-class remote data acquisition instruments

Our product portfolio includes several other high-performance ultrasonic systems:

QuartZ is ideal for inspecting tubes, pipes, plates or forgings, composite materials as well as train wheels, rails, and axles. When combined with UltraVision software’s legendary power and software development kit (SDK) flexibility, QuartZ is the perfect choice for creating custom inspection solutions.

Portable and rugged, ZIRCON offers a 32/128PR phased array configuration and two conventional UT channels for pulse-echo, pitch-catch, or Time-of-Flight-Diffraction (TOFD) inspections in a rock-solid fan-free casing.

DYNARAY is optimal for inspections requiring 2D matrix arrays probes, long sound paths, low-frequency probes, and complex geometries. A range of configurations are available to meet your specific needs, from 64/64 up 256/256. DYNARAY instruments can drive a wide range of probe frequencies, from 0.5 MHz up to 20MHz with a pulser voltage up to 200 Volts.