Change site language

Complete and Cost-Efficient Solution for Corrosion Mapping Capital Assets

Ask an expert

Anyone operating in the non-destructive testing industry understands that more than one tool is required for inspection. Even with similar applications, certain variables can impact coverage. It is common for an inspector to encounter a variety of critical components and infrastructure requiring condition assessments in one job. Regardless of the unique conditions for the range of assets requiring inspection, it is imperative that the inspection data results are repeatable, actionable, meaningful, and preventative. To consistently meet this goal, industry should seek a trusted equipment solutions provider dedicated to supplying clients and stakeholders with a turnkey solution that supports application deliveries.

The Challenge

Find a cost-effective solution that can cover a broad range of phased array corrosion mapping requirements.

Technicians performing phased array corrosion mapping on vessels, dome ends, and associated pipework have to contend with a number of challenges including varying wall thicknesses, multiple diameter pipelines, restricted access, as well as non-uniform component configuration. Multiple devices are necessary in order to collect the accurate data essential for effective and efficient risk management programs. With these considerations in mind, it is obvious that the financial burden of acquiring powerful and dependable equipment may pose a challenge in itself. It is therefore imperative for those operating in the non-destructive testing sector to research synergistic hardware and software solutions that maximize utilization through multifunctionality for greater cost effectiveness.

The Solution

New and improved commercial technology offered as integrated package provides complete coverage of assets.

Eddyfi Technologies offers a comprehensive corrosion mapping package that leverages the NDT Sweeper and commercially available manual corrosion mapping and weld inspection scanner. These tools provide unparalleled flexibility and efficiency for phased array corrosion mapping of pipework, vessels, and other critical assets.

The NDT Sweeper is a versatile manual 2D encoded scanner designed for quick ultrasonic testing examinations. It can scan both flat and curved surfaces, making it ideal for long seam weld inspections and corrosion mapping. Its small, lightweight, and ergonomic design allows for easy scanning in difficult-to-reach areas, eliminating the need for automatic scanners in such situations.

The advanced modular ultrasonic scanning solution ensures accurate and reliable inspections by smoothly moving phased array probes around pipes, vessels, and tanks. It adapts quickly to diameters ranging from 10.2 to 96.5 centimeters (4 to 38 inches), bringing a new level of precision to inspections on various materials. Its compact design minimizes preparation time and effort, and it features integrated positional encoding and a quick link system for efficient inspection processes.

This integrated solution enables inspectors to handle a wide range of inspection scenarios by combining the precision of Eddyfi Technologies ultrasonic testing scanner fleet for everything from large, flat surfaces to complex geometries.

Ask an Expert

Benefits

  • Software enables assisted defect analysis while shared hardware components extend higher return on investment.

This turnkey inspection solution maximizes coverage, improves dexterity, and reduces dead zones. By sharing components, this is the most cost effective and complete corrosion mapping package available on the market today.

All of these ergonomic and cost efficiency improvements are a great compliment to Capture™ acquisition and analysis software embedded on the Gekko® and Mantis™ portable phased array ultrasonic testing instruments. Operators have assisted defect analysis tools to instantly locate areas of wall loss, automate remaining thickness measurements, and provide a 3D map of the areas that have been scanned.

Eddyfi Technologies presents a unique, symbiotic product offering that leverages advanced technologies to provide the inspection solutions that are trusted to deliver all the data necessary for proactive asset health management programs. Contact us to discuss optimizing your operations today.